Description:
EMMEGI FUSION 4H DS / TRIMMER 4A CNC Window Welding/Cleaning Production Line - 3500 x 2700 mm
German-engineered fully digital CNC cleaning and welding production line for PVC windows using seamless technology. Suited for mid to large production manufacturing environments and compatible with all PVC window profiles. Depending upon the product mix, up to 120 windows with one element per welding cycle can be welded in a diagonal or parallel joining process within an 8-hour shift.
PC-based control technology with LCD process-reliable display of production and machine data with easy-to-operate intuitive menu navigation and the visual representation of machining processes on the touchscreen display. All cycle variables (times, speed, etc.) are programmable and can be preset in the machine.
Window Welding/Cleaning Production Line Consists Of The Following Components:
EMMEGI FUSION 4H DS Multi-Point (4-Head) Horizontal Welding Machine
CNC simultaneous high-temperature welding of four corners at an angle of 90° with parallel welding feed. With electronic positioning of welding heads, PC control, Weld seam limitation of 2 mm, and automatic outfeed.
Specifications:
● Working direction: Right to Left
● Line capacity: Standard 120 units / 8 hours shift. 1 unit = 1 frame + 1 sash
● Maximum dimensions of the frame with automatic unload: 3500 x 2700 mm
● Minimum dimensions of the frame with automatic unload: 400 x 350 mm
● Minimum dimensions of the frame with longitudinal frame loading device and door sill assembling: 400 x 430 mm
● Maximum profile height: 200 mm
● Minimum profile height: 35 mm
● Maximum width of the profile: 150 mm
Seamless Working Area:
● Max. dimensions of frame with automatic unload - (Y-X): 3430 x 2630 mm
● Min. dimensions of frame with automatic unload - (Y-X) - Z Frame: 450 x 370 mm
● Min. dimensions of frame with automatic unload - seamless mode (Y-X) - L Frame: 420 x 300 mm
● Min. dimensions of frame with automatic unload - seamless mode (Y-X) - Door: 450 x 330 mm
● Min. dimensions of frame with longitudinal frame loading device and door sill assembling (Y-X mm) - Z Frame: 450 x 460 mm
● Min. dimensions of frame with longitudinal frame loading device and door sill assembling (Y-X mm) - L Frame: 420 x 410 mm
● Min. dimensions of frame with longitudinal frame loading device and door sill assembling (Y-X mm) - Door: 450 x 440 mm
● Maximum profile height: 110 mm
● Minimum profile height: 35 mm
● Maximum width of the profile - Frame: 115 mm
● Maximum width of the profile - Door: 130 mm
● Positioning speed X-Axis : 50 (m/Min)
● Positioning speed Y-Axis: 40 (m/Min)
Dimensions: 7500 x 5900 x 1800
Weight: 3500 kG ( Lbs)
EMMEGI Transport / Cooling Table
The powered automatic table transports the elements from welding to cleaning positions during which time the welds are allowed to "cool".
EMMEGI TRIMMER 4A CNC Corner Cleaner
CNC corner cleaning machine for PVC frames with (4) interpolated axes and automatic cycle which, when suitably configured, is able to recognize the size of the profile to be cleaned. It has a 275 mm diameter knife which allows, with different work programs, to clean the outer corner on various profiles and also has top and bottom units with knives for cleaning the welding beads plus top and bottom units with knives for cleaning the inner corners.
Machining of the inner and outer corners can be completed with the top and bottom drilling/milling units for cleaning the corners or gasket grooves. The machining units can be programmed independently from each other via a CNC PC which controls programming of the profiles and machine operation (manual or automatic mode). When the machine is suitably configured with the necessary tools, it can handle all types of standard profiles including acrylic and coated profiles.
Specifications:
● Max. frame size with manual feeding: UNLIMITED
● Max. frame size with automatic feeding (optional turntable): 2.500 x 2.500 mm (2,5 kG/max.)
● Min. frame size, external measurement: 350 x 350 mm
● Min. frame size, internal measurement: 210 x 210 mm
● Max. profile height: 120 mm (200 mm optional)
● Min. profile height: 40 mm
● Max. profile width: 150 mm
● Cutter holder shaft diameter: 32 mm
● Cutter speed: 0 - 12.000 RPM
● Cutter diameter: 275 mm
● Places available for top / bottom units: 5 / 5
Standard Tooling:
● (1) Drill unit for top sealing groove
● (1) Drill unit for bottom sealing groove
● (2) Grooving knives
● (2) Inner corner knives
● (1) Outer contour milling disc
Features:
● 4-Axis Twin Head Cleaner
● Four-axis system for fast, simultaneous top and bottom cleaning
● Flexible outer contour machining with a saw blade
● Automatic profile recognition
● Tooling capability to clean most North American profiles
Dimensions: 3353 x 2057 x 2134 mm (132“ x 81“ x 84“)
Weight: 1500 kG (3300 Lbs)
EMMEGI Rotating Station / Table
NOTE: Machines are in excellent working condition - Service of Experienced Technicians available for "Professionally disconnecting, packaging, containerizing and reinstallation" of the equipment.
NOTE: EX-FACTORY’s Logistic Department is experienced and set up to provide “Full-Service Logistics” from Overseas Suppliers to your Door. …Packaging, Container Loading, Ocean Freight, Marine Insurance (door to door), US or Canadian Customs, Duty and domestic shipping to your Plant Door.
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